I have never put Polysorbate into an autoclave so I don't know how much help I will be. However, when adding polysorbate to water I have noticed that letting the mixture sit for about an hour with gradual aggitation over every 15-20 minutes allows it to become more homogenous. It is possible that it is burning. What test are you using (soy/yam) and what autoclave settings are you using?
Venting the vial would make it pointless to autoclave it, it would not be sterile if vented, also water in the vial could evaporate through the needle.
I would recommend using Cottonsead oil or Grapeseed oil for a testosterone no ester suspension. However you would need to use a convection oven with an oil as an autoclave can not pressurize it properly.